with the Balanset-1A Device

Preparing the Necessary Tools

• accelerometers, laser rpm sensor, mounting stand, software application, and additional tools.
• Set up the instrument and connect it to your computer via USB. Verify that the software is correctly installed.

Mounting the Sensors

• Mount the vibration transducers securely on the machine's housing where vibrations are most pronounced, typically near the bearings.
• Direct the laser speed sensor towards the rotor and affix reflective tape to the rotor surface to facilitate phase angle measurement.

Launching the Software

• Open the Balanset application on your PC.
• Configure the software for either single-plane or two-plane balancing, based on the rotor's characteristics and the desired outcome.

Initial Vibration Measurement

• Run the rotor up to its operating speed.
• The program will record the vibration amplitude, rpm, and phase, providing a baseline measurement of the existing imbalance.

Mounting the Test Weight

• Bring the rotor to a standstill and affix a trial weight at a predetermined point on the rotor, specifying its mass in the software (typically in grams).
• Restart the rotor, and the software will record the changes in vibration level and phase angle.

Determining the Corrective Mass

• Based on the measured data, the software automatically calculates the correction weight parameters: mass and installation angle.
• The calculated values are presented on-screen in both numerical and graphical formats.

Installing the Correction Weight

• Install the correction weight on the rotor according to the software's calculations.
• Periodic checks can be performed to ensure the balancing procedure is effectively reducing the vibration.

Verification and Balancing Completion

• After installing the correction weight, run the rotor again and check the residual vibration level.
• If the measured vibration falls within the tolerance defined by ISO 1940, the balancing process is considered successful.
• Should the vibration still be excessive, repeat the balancing steps, making further adjustments to the corrective weight as needed.

Report Generation

• The balancing results are saved in the software's archive. You can create and print a report containing vibration data, correction weight mass, and its installation angle.

Final Recommendations

• Double-check that all weights and sensors are securely fastened.
• Confirm that the rotor spins freely and quietly, without any unusual sounds or vibrations.
• If the rotor operates within a larger assembly, check the functionality and interplay of all interconnected parts.

Following this procedure enables accurate balancing, minimizes vibration, and prolongs the service life of the equipment.

Instagram: https://www.instagram.com/vibromera_ou/ Youtube : https://youtu.be/guA6XJ-ArZM?si=vmkuX7RILzKBl0zL Our website about Balancing of presses